High-performance water-based release agents engineered to improve tire manufacturing efficiency, extend mould life, reduce defects, and deliver superior tire finish.
Durafine Coatings advanced release agents and specialty lubricants designed specifically for modern tire production. Our solutions improve mould release, minimize mould fouling, extend bladder life, reduce maintenance, and help tire manufacturers achieve higher productivity with consistent product quality.
- Multiple release cycles
- Excellent mould release
- Reduced mould fouling
- Cleaner air vents
- Longer bladder life
- Improved tire appearance
- Lower maintenance costs
- Reduced scrap
- Faster production cycles
- Stable manufacturing process
- Water-based, environmentally friendly formulations
- Reduced transfer to finished tires
Our products are suitable for:
- Passenger Car Tires
- Truck & Bus Tires
- Agricultural Tires
- OTR Tires
- Motorcycle Tires
- Industrial Tires
- Racing Tires
- Specialty Tires
| Manufacturing Metric | Conventional Products | Durafine Tire Solutions |
|---|---|---|
| Mould Cleaning | Frequent | Significantly Reduced |
| Air Vent Blockage | High | Minimal |
| Tire Appearance | Variable | Consistent |
| Release Performance | Single Cycle | Multiple Cycles |
| Bladder Life | Standard | Extended |
| Production Downtime | Higher | Lower |
| Scrap Rate | Higher | Reduced |
| Maintenance Cost | Higher | Lower |
We provide a range of Industrial Release Agents
Results Achieved Performance Metric Before Durafine After Durafine Solution Release Cycles per Application 1–2 5–8 Tire Surface Defects ~5% <1.2% Mold Cleaning Frequency Daily Once every 3–4 days VOC Emissions High Reduced by 50–60% Paint Usage per Tire 100% baseline Reduced by ~30%
Customer Benefits
Conclusion
By switching to Durafine's multi-release inner green tire paint, this multinational tire manufacturer achieved operational stability, cost savings, and consistency across international sites. The customized solution helped standardize application processes, reduce downtime, and support cleaner, greener production practices.
A global tire manufacturing leader with multiple plants across Asia, Europe, and North America was facing efficiency and consistency issues during the green tire curing process. Their existing inner tire paints required frequent reapplication, caused mold contamination, and contributed to venting defects in cured tires—resulting in production inefficiencies and increased rework rates.
The Challenge
Key issues identified:
Durafine's Solution
Durafine worked closely with the manufacturer’s global technical and process teams to develop a custom multi-release inner green tire paint, engineered for high-volume, automated spraying systems.
Key Features:
Tire manufacturing uses several specialized lubricants, including inside lubricants,
outside lubricants, bladder coatings, reactive inside paints, and rim lubricants. Each
product serves a specific purpose, such as improving release performance, reducing
friction, extending bladder life, enhancing tire appearance, or ensuring smooth tire
assembly.
Water-based tire release agents offer excellent release performance while reducing
environmental impact. They help keep moulds cleaner, minimize residue buildup,
improve workplace safety, reduce VOC emissions, and produce consistent tire
finishes. Many modern tire manufacturing plants prefer water-based formulations
because they provide reliable performance with easier handling and cleaning.
Bladder coatings create a durable protective layer on curing bladders, reducing
friction between the bladder and the green tire. This improves release performance,
minimizes air trapping, extends bladder service life, lowers maintenance costs, and
contributes to a more consistent tire finish throughout production.
Selecting the right tire release agent depends on several factors, including tire type,
rubber compound, curing temperature, mould design, production volume, desired
release cycles, and equipment used. Working with an experienced release agent
manufacturer ensures you receive a formulation tailored to your production process
for maximum efficiency, product quality, and cost savings.
Download the data sheet(s) of the products. Check the specifications. Know that a lot can be customised.
Use the link below to get in touch. Give us your contact details and we will reach out to discuss your requrements.
Once we understand the specs, we process your order and get to work. We will deliver exactly as per your requirement.