Durafine Coatings develops advanced semi-permanent, internal, and external mold release systems for composite and FRP manufacturing. Our solutions help manufacturers achieve cleaner releases, superior surface finish, longer production runs, and reduced mold maintenance across polyester, epoxy, acrylic, phenolic, DCPD, and other composite resin systems.
- Multiple releases per application
- Minimal mold build-up
- Excellent release performance
- Superior surface appearance
- Reduced cleaning frequency
- Lower production downtime
- Compatible with post-finishing operations
- Increased mold life
- Reduced production costs
- Suitable for complex mold geometries
- Polyester Resins
- Epoxy Resins
- Acrylic Resins
- DCPD Resins
- Phenolic Resins
- Marine & Boat Manufacturing
- Wind Turbine Blades
- Automotive Composite Parts
- Aerospace Components
- Construction Panels
- Fiberglass Products
- Industrial Composite Components
- Tanks & Pipes
- Electrical Insulation Components
- Composite Tooling
| Manufacturing Metric |
Conventional Release Systems |
Durafine Release Systems |
|---|---|---|
| Mold Cleaning | Frequent | Significantly Reduced |
| Release Cycles | Limited | Multiple Releases |
| Mold Build-up | High | Minimal |
| Surface Finish | Inconsistent | Excellent |
| Downtime | High | Lower |
| Scrap Rate | Higher | Reduced |
| Mold Life | Shorter | Extended |
EX LAT-2, EX LAT-2T
IN-LAT-EPX, IN-LAT-POL
Results After Implementation KPI Before Durafine After Durafine Mold Cleaning Frequency Every 3–5 cycles Every 12–15 cycles Release Time per Part ~10 min <4 min Surface Defects / Rework Moderate Reduced by 80% VOC Exposure High Reduced by 60% Mold Life ~300 cycles >800 cycles
Operational Impact
The switch to Durafine’s release agent resulted in:
Conclusion
Durafine’s external semi-permanent FRP release agent provided a simple yet highly effective upgrade to molding efficiency and surface quality. With longer intervals between cleanings, faster cycle times, and safer working conditions, this solution enabled a smoother, more scalable composite production process.
The Challenge
A leading composites manufacturer specializing in FRP (Fiber-Reinforced Plastic) components faced growing production inefficiencies. Their existing release system—based on conventional wax or semi-permanent agents—was causing:
The Solution: Durafine External Semi-Permanent Release Agent
To resolve these challenges, the manufacturer implemented Durafine's external semi-permanent release agent, designed for high-performance FRP molding.
Key Features Delivered
✔ Forms a durable, heat-resistant barrier on mold surfaces
✔ Withstands multiple releases (10–15 cycles) before reapplication
✔ Compatible with polyester, vinyl ester, and epoxy systems
✔ Non-transferable—leaves no residue on molded parts
✔ Low-VOC and REACH-compliant, safer for operators and environment
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