Specially designed for MDF continuous press lines without external spray systems, used directly on Scotch-Brite rollers to clean and prevent resin buildup.
Enhances surface quality by forming a consistent release film that improves resin distribution and board surface density, reducing paint consumption in post-processing.
Effective with E1 and E0 thin board production, reducing press belt contamination and supporting smoother, more efficient production cycles.
Durafine's Solution
Durafine conducted an on-site audit and developed a custom chemical treatment plan, targeting both press release and fire resistance challenges. Solution Components
High-Performance External Release Agent
Tailored to the customer's resin system and press temperature
Provided uniform film with minimal belt contamination
Advanced Flame Retardant Additive (Halogen-Free)
Compatible with urea-formaldehyde and MDI resins
Allowed low-dosage inclusion while achieving Class B (EN) and Class A (ASTM) fire ratings
Ensured no delamination or mechanical compromise in final boards
Customer Benefits
Higher line availability and throughput
Cleaner steel belts and fewer stoppages
Lower additive costs with better flame resistance results
Improved edge and surface quality of boards
Reliable export compliance with major flame retardant standards
Conclusion
Durafine's customized release agent and flame retardant solutions enabled this board manufacturer to optimize continuous press performance, lower production costs, and increase output without compromising safety standards. Their chemistry-first, application-focused approach delivered lasting value on a high-volume line.
Durafine Case Study
Optimizing Continuous Board Production with Durafine's Release agent and Flame Retardant Systems
A major MDF and particle board manufacturer operating a continuous press line was facing performance bottlenecks during the production of standard and flame-retardant boards. The existing chemical systems led to high maintenance demands, frequent press downtime, and challenges in meeting fire resistance certifications for specific export markets.
The Problem
Production Issues Identified:
Sticking and surface defects on board edges due to inconsistent release
Build-up of resin and wax on steel belts, causing press slowdowns and cleaning interruptions
Ineffective flame retardant dispersion, requiring overuse of additives to meet testing thresholds
Difficulty achieving certified flame-retardant properties (EN 13501-1, ASTM E84) without affecting board quality
These issues increased downtime, chemical costs, and rejection rates, while limiting line speed and profitability.
Durafine is your cost-effective choice
How we can help you customize
1. Download
Download the data sheet(s) of the products. Check the specifications. Know that a lot can be customised.
2. Contact us
Use the link below to get in touch. Give us your contact details and we will reach out to discuss your requrements.
3. We deliver to your needs
Once we understand the specs, we process your order and get to work. We will deliver exactly as per your requirement.