Performance Improvement Metric Before Durafine After Durafine Release Agent Mold Release Cycles 1–2 Up to 15–20 Mold Cleaning Frequency Every 2–4 hours Once per shift or less Defect Rate 7–10% <2% Operator Exposure High VOC Low / Water-based Post-Process Compatibility Poor (agent transfer) Excellent (zero transfer)
Results & Benefits
Conclusion
Durafine's semi-permanent rubber release agent provided a step-change in productivity and quality for the customer’s molding operations. By eliminating the need for constant reapplication and reducing scrap, the customer achieved a more stable, scalable process—and significantly reduced total cost of production.
A high-output rubber components manufacturer—producing automotive and industrial seals, gaskets, and bushings—was struggling with frequent mold fouling, part surface defects, and high maintenance in their compression and injection molding lines. Their traditional release agent system required constant reapplication and led to inconsistent results.
The Problem
Key Challenges Faced
Durafine's Solution
Durafine introduced a semi-permanent release agent system tailored for rubber molding processes involving both natural and synthetic elastomers (EPDM, NBR, SBR, FKM, and silicone).
Solution highlights
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